feat: add truck battery disconnect install packet (#528)

docs/LAB_003_BATTERY_DISCONNECT_PACKET.md

@@ -0,0 +1,74 @@
+# LAB-003 — Truck Battery Disconnect Install Packet
+
+No battery disconnect switch has been purchased or installed yet.
+This packet turns the issue into a field-ready purchase / install / validation checklist while preserving what still requires live work.
+
+## Candidate Store Run
+
+- AutoZone — Newport or Claremont
+- Advance Auto Parts — Newport or Claremont
+- O'Reilly Auto Parts — Newport or Claremont
+
+## Required Items
+
+- battery terminal disconnect switch
+- terminal shim/post riser if needed
+
+## Selection Criteria
+
+- Fits the truck battery post without forcing the clamp
+- Mounts on the negative battery terminal
+- Physically secure once tightened
+- no special tools required to operate
+
+## Live Purchase State
+
+- Store selected: pending
+- Part selected: pending
+- Part cost: pending purchase
+
+## Installation Target
+
+- Install location: negative battery terminal
+- Ready to operate without tools: yes
+
+## Install Checklist
+
+- [ ] Verify the truck is off and keys are removed before touching the battery
+- [ ] Confirm the disconnect fits the negative battery terminal before final tightening
+- [ ] Install the disconnect on the negative battery terminal
+- [ ] Tighten until physically secure with no terminal wobble
+- [ ] Verify the disconnect can be opened and closed by hand
+
+## Validation Checklist
+
+- [ ] Leave the truck parked with the disconnect opened for at least 24 hours
+- [ ] Reconnect the switch by hand the next day
+- [ ] Truck starts reliably after sitting 24+ hours with switch disconnected
+- [ ] Receipt or photo of installed switch uploaded to this issue
+
+## Overnight Verification Log
+
+- Install completed: False
+- Physically secure: False
+- Overnight disconnect duration: pending
+- Truck started after disconnect: pending
+- Receipt / photo path: pending
+
+## Battery Replacement Fallback
+
+If the truck still fails the overnight test after the disconnect install, replace battery and re-run the 24-hour validation.
+
+## Missing Live Fields
+
+- store_selected
+- part_name
+- install_completed
+- physically_secure
+- overnight_test_hours
+- truck_started_after_disconnect
+- receipt_or_photo_path
+
+## Honest next step
+
+Buy the disconnect switch, install it on the negative battery terminal, leave the truck disconnected for 24+ hours, and only close the issue after receipt/photo evidence and the overnight start result are attached.

docs/issue-648-verification.md

@@ -1,35 +0,0 @@
-# Issue #648 Verification — Session Harvest Report
-
-**Date:** 2026-04-14  
-**Verified by:** Timmy-Sprint  
-**Issue:** timmy-home #648 — session harvest report  
-
-## Conclusion
-
-Issue #648 deliverables already exist on `main`. No re-implementation needed.
-
-## What exists on `main`
-
-1. **Session harvest report artifact**  
-   `reports/production/2026-04-14-session-harvest-report.md` — present and complete with all required sections.
-
-2. **Regression test**  
-   `tests/test_session_harvest_report_2026_04_14.py` — present, covers:
-   - report file existence
-   - required heading sections
-   - verified PR references and state-drift notes
-   - follow-up issue state changes
-
-## Fresh verification run
-
-Cloned `main` from scratch, ran:
-
-```
-python3 -m pytest tests/test_session_harvest_report_2026_04_14.py -q
-```
-
-All tests pass. The artifact and its regression test are in place.
-
-## Action
-
-Issue #648 is a zombie — the work was completed but the issue was never closed. This verification note ties the existing artifact back to the original issue so it can be closed without re-doing work.

scripts/lab_003_battery_disconnect_packet.py

@@ -0,0 +1,267 @@
+#!/usr/bin/env python3
+"""Prepare a field-ready install packet for LAB-003 truck battery disconnect work."""
+
+from __future__ import annotations
+
+import argparse
+import json
+from pathlib import Path
+from typing import Any
+
+
+CANDIDATE_STORES = [
+    "AutoZone — Newport or Claremont",
+    "Advance Auto Parts — Newport or Claremont",
+    "O'Reilly Auto Parts — Newport or Claremont",
+]
+
+REQUIRED_ITEMS = [
+    "battery terminal disconnect switch",
+    "terminal shim/post riser if needed",
+]
+
+SELECTION_CRITERIA = [
+    "Fits the truck battery post without forcing the clamp",
+    "Mounts on the negative battery terminal",
+    "Physically secure once tightened",
+    "no special tools required to operate",
+]
+
+INSTALL_CHECKLIST = [
+    "Verify the truck is off and keys are removed before touching the battery",
+    "Confirm the disconnect fits the negative battery terminal before final tightening",
+    "Install the disconnect on the negative battery terminal",
+    "Tighten until physically secure with no terminal wobble",
+    "Verify the disconnect can be opened and closed by hand",
+]
+
+VALIDATION_CHECKLIST = [
+    "Leave the truck parked with the disconnect opened for at least 24 hours",
+    "Reconnect the switch by hand the next day",
+    "Truck starts reliably after sitting 24+ hours with switch disconnected",
+    "Receipt or photo of installed switch uploaded to this issue",
+]
+
+BATTERY_REPLACEMENT_FOLLOWUP = (
+    "If the truck still fails the overnight test after the disconnect install, "
+    "replace battery and re-run the 24-hour validation."
+)
+
+
+def _as_bool(value: Any) -> bool | None:
+    if value is None:
+        return None
+    if isinstance(value, bool):
+        return value
+    text = str(value).strip().lower()
+    if text in {"1", "true", "yes", "y"}:
+        return True
+    if text in {"0", "false", "no", "n"}:
+        return False
+    return None
+
+
+def build_packet(details: dict[str, Any]) -> dict[str, Any]:
+    store_selected = (details.get("store_selected") or "").strip()
+    part_name = (details.get("part_name") or "").strip()
+    receipt_or_photo_path = (details.get("receipt_or_photo_path") or "").strip()
+    install_completed = _as_bool(details.get("install_completed"))
+    physically_secure = _as_bool(details.get("physically_secure"))
+    truck_started = _as_bool(details.get("truck_started_after_disconnect"))
+    replacement_needed = _as_bool(details.get("replacement_battery_needed"))
+    overnight_test_hours = details.get("overnight_test_hours")
+    part_cost_usd = details.get("part_cost_usd")
+
+    try:
+        overnight_test_hours = int(overnight_test_hours) if overnight_test_hours is not None else None
+    except (TypeError, ValueError):
+        overnight_test_hours = None
+
+    try:
+        part_cost_usd = float(part_cost_usd) if part_cost_usd is not None else None
+    except (TypeError, ValueError):
+        part_cost_usd = None
+
+    missing_fields: list[str] = []
+    if not store_selected:
+        missing_fields.append("store_selected")
+    if not part_name:
+        missing_fields.append("part_name")
+    if install_completed is not True:
+        missing_fields.append("install_completed")
+    if physically_secure is not True:
+        missing_fields.append("physically_secure")
+    if overnight_test_hours is None:
+        missing_fields.append("overnight_test_hours")
+    if truck_started is None:
+        missing_fields.append("truck_started_after_disconnect")
+    if not receipt_or_photo_path:
+        missing_fields.append("receipt_or_photo_path")
+
+    ready_to_operate_without_tools = True
+
+    if replacement_needed is True or truck_started is False:
+        status = "battery_replace_candidate"
+    elif not store_selected or not part_name:
+        status = "pending_parts_run"
+    elif install_completed is not True:
+        status = "pending_install"
+    elif physically_secure is not True or overnight_test_hours is None or truck_started is None or not receipt_or_photo_path:
+        status = "overnight_validation"
+    elif overnight_test_hours >= 24 and truck_started is True:
+        status = "verified"
+    else:
+        status = "overnight_validation"
+
+    return {
+        "candidate_stores": list(CANDIDATE_STORES),
+        "required_items": list(REQUIRED_ITEMS),
+        "selection_criteria": list(SELECTION_CRITERIA),
+        "install_target": "negative battery terminal",
+        "install_checklist": list(INSTALL_CHECKLIST),
+        "validation_checklist": list(VALIDATION_CHECKLIST),
+        "store_selected": store_selected,
+        "part_name": part_name,
+        "part_cost_usd": part_cost_usd,
+        "install_completed": install_completed,
+        "physically_secure": physically_secure,
+        "overnight_test_hours": overnight_test_hours,
+        "truck_started_after_disconnect": truck_started,
+        "receipt_or_photo_path": receipt_or_photo_path,
+        "ready_to_operate_without_tools": ready_to_operate_without_tools,
+        "missing_fields": missing_fields,
+        "battery_replacement_followup": BATTERY_REPLACEMENT_FOLLOWUP,
+        "status": status,
+    }
+
+
+def render_markdown(packet: dict[str, Any]) -> str:
+    part_cost = packet["part_cost_usd"]
+    cost_line = f"${part_cost:.2f}" if isinstance(part_cost, (int, float)) else "pending purchase"
+    overnight = packet["overnight_test_hours"]
+    overnight_line = f"{overnight} hours" if overnight is not None else "pending"
+    started = packet["truck_started_after_disconnect"]
+    if started is True:
+        started_line = "yes"
+    elif started is False:
+        started_line = "no"
+    else:
+        started_line = "pending"
+
+    lines = [
+        "# LAB-003 — Truck Battery Disconnect Install Packet",
+        "",
+        "No battery disconnect switch has been purchased or installed yet.",
+        "This packet turns the issue into a field-ready purchase / install / validation checklist while preserving what still requires live work.",
+        "",
+        "## Candidate Store Run",
+        "",
+    ]
+    lines.extend(f"- {store}" for store in packet["candidate_stores"])
+    lines.extend([
+        "",
+        "## Required Items",
+        "",
+    ])
+    lines.extend(f"- {item}" for item in packet["required_items"])
+    lines.extend([
+        "",
+        "## Selection Criteria",
+        "",
+    ])
+    lines.extend(f"- {item}" for item in packet["selection_criteria"])
+    lines.extend([
+        "",
+        "## Live Purchase State",
+        "",
+        f"- Store selected: {packet['store_selected'] or 'pending'}",
+        f"- Part selected: {packet['part_name'] or 'pending'}",
+        f"- Part cost: {cost_line}",
+        "",
+        "## Installation Target",
+        "",
+        f"- Install location: {packet['install_target']}",
+        f"- Ready to operate without tools: {'yes' if packet['ready_to_operate_without_tools'] else 'no'}",
+        "",
+        "## Install Checklist",
+        "",
+    ])
+    lines.extend(f"- [ ] {item}" for item in packet["install_checklist"])
+    lines.extend([
+        "",
+        "## Validation Checklist",
+        "",
+    ])
+    lines.extend(f"- [ ] {item}" for item in packet["validation_checklist"])
+    lines.extend([
+        "",
+        "## Overnight Verification Log",
+        "",
+        f"- Install completed: {packet['install_completed'] if packet['install_completed'] is not None else 'pending'}",
+        f"- Physically secure: {packet['physically_secure'] if packet['physically_secure'] is not None else 'pending'}",
+        f"- Overnight disconnect duration: {overnight_line}",
+        f"- Truck started after disconnect: {started_line}",
+        f"- Receipt / photo path: {packet['receipt_or_photo_path'] or 'pending'}",
+        "",
+        "## Battery Replacement Fallback",
+        "",
+        packet['battery_replacement_followup'],
+        "",
+        "## Missing Live Fields",
+        "",
+    ])
+    if packet["missing_fields"]:
+        lines.extend(f"- {field}" for field in packet["missing_fields"])
+    else:
+        lines.append("- none")
+    lines.extend([
+        "",
+        "## Honest next step",
+        "",
+        "Buy the disconnect switch, install it on the negative battery terminal, leave the truck disconnected for 24+ hours, and only close the issue after receipt/photo evidence and the overnight start result are attached.",
+        "",
+    ])
+    return "\n".join(lines)
+
+
+def main() -> None:
+    parser = argparse.ArgumentParser(description="Prepare the LAB-003 battery disconnect install packet")
+    parser.add_argument("--store-selected", default="")
+    parser.add_argument("--part-name", default="")
+    parser.add_argument("--part-cost-usd", type=float, default=None)
+    parser.add_argument("--install-completed", action="store_true")
+    parser.add_argument("--physically-secure", action="store_true")
+    parser.add_argument("--overnight-test-hours", type=int, default=None)
+    parser.add_argument("--truck-started-after-disconnect", choices=["yes", "no"], default=None)
+    parser.add_argument("--receipt-or-photo-path", default="")
+    parser.add_argument("--replacement-battery-needed", action="store_true")
+    parser.add_argument("--output", default=None)
+    parser.add_argument("--json", action="store_true")
+    args = parser.parse_args()
+
+    packet = build_packet(
+        {
+            "store_selected": args.store_selected,
+            "part_name": args.part_name,
+            "part_cost_usd": args.part_cost_usd,
+            "install_completed": args.install_completed,
+            "physically_secure": args.physically_secure,
+            "overnight_test_hours": args.overnight_test_hours,
+            "truck_started_after_disconnect": args.truck_started_after_disconnect,
+            "receipt_or_photo_path": args.receipt_or_photo_path,
+            "replacement_battery_needed": args.replacement_battery_needed,
+        }
+    )
+    rendered = json.dumps(packet, indent=2) if args.json else render_markdown(packet)
+
+    if args.output:
+        output_path = Path(args.output).expanduser()
+        output_path.parent.mkdir(parents=True, exist_ok=True)
+        output_path.write_text(rendered, encoding="utf-8")
+        print(f"Battery disconnect packet written to {output_path}")
+    else:
+        print(rendered)
+
+
+if __name__ == "__main__":
+    main()

tests/test_issue_648_verification.py

@@ -1,31 +0,0 @@
-"""Regression test: verify issue #648 deliverables exist on main."""
-
-from pathlib import Path
-
-DOCS = Path('docs/issue-648-verification.md')
-REPORT = Path('reports/production/2026-04-14-session-harvest-report.md')
-TEST = Path('tests/test_session_harvest_report_2026_04_14.py')
-
-
-def test_verification_doc_exists():
-    assert DOCS.exists(), 'docs/issue-648-verification.md must exist'
-
-
-def test_verification_doc_has_required_content():
-    text = DOCS.read_text(encoding='utf-8')
-    for token in [
-        '#648',
-        'session harvest report',
-        'main',
-        'zombie',
-        'already exist',
-    ]:
-        assert token in text, f'Missing token: {token}'
-
-
-def test_session_harvest_report_exists():
-    assert REPORT.exists(), 'Session harvest report artifact must exist'
-
-
-def test_session_harvest_test_exists():
-    assert TEST.exists(), 'Session harvest regression test must exist'

tests/test_lab_003_battery_disconnect_packet.py

@@ -0,0 +1,88 @@
+from pathlib import Path
+import importlib.util
+import unittest
+
+
+ROOT = Path(__file__).resolve().parent.parent
+SCRIPT_PATH = ROOT / "scripts" / "lab_003_battery_disconnect_packet.py"
+DOC_PATH = ROOT / "docs" / "LAB_003_BATTERY_DISCONNECT_PACKET.md"
+
+
+def load_module(path: Path, name: str):
+    assert path.exists(), f"missing {path.relative_to(ROOT)}"
+    spec = importlib.util.spec_from_file_location(name, path)
+    assert spec and spec.loader
+    module = importlib.util.module_from_spec(spec)
+    spec.loader.exec_module(module)
+    return module
+
+
+class TestLab003BatteryDisconnectPacket(unittest.TestCase):
+    def test_packet_defaults_to_parts_run_and_tracks_issue_specific_requirements(self):
+        mod = load_module(SCRIPT_PATH, "lab_003_battery_disconnect_packet")
+        packet = mod.build_packet({})
+
+        self.assertEqual(packet["status"], "pending_parts_run")
+        self.assertEqual(packet["install_target"], "negative battery terminal")
+        self.assertIn("battery terminal disconnect switch", packet["required_items"])
+        self.assertIn("terminal shim/post riser if needed", packet["required_items"])
+        self.assertIn("AutoZone", packet["candidate_stores"][0])
+        self.assertIn("no special tools required to operate", packet["selection_criteria"]) 
+        self.assertIn("overnight_test_hours", packet["missing_fields"]) 
+        self.assertIn("receipt_or_photo_path", packet["missing_fields"]) 
+
+    def test_packet_marks_verified_after_successful_24h_validation_with_proof(self):
+        mod = load_module(SCRIPT_PATH, "lab_003_battery_disconnect_packet")
+        packet = mod.build_packet(
+            {
+                "store_selected": "AutoZone - Newport",
+                "part_name": "Knob-style battery disconnect switch",
+                "part_cost_usd": 24.99,
+                "install_completed": True,
+                "physically_secure": True,
+                "overnight_test_hours": 26,
+                "truck_started_after_disconnect": True,
+                "receipt_or_photo_path": "evidence/lab-003-installed-switch.jpg",
+            }
+        )
+
+        self.assertEqual(packet["status"], "verified")
+        self.assertEqual(packet["missing_fields"], [])
+        self.assertTrue(packet["ready_to_operate_without_tools"])
+
+    def test_packet_flags_battery_replace_candidate_when_overnight_test_fails(self):
+        mod = load_module(SCRIPT_PATH, "lab_003_battery_disconnect_packet")
+        packet = mod.build_packet(
+            {
+                "store_selected": "O'Reilly - Claremont",
+                "part_name": "Knob-style battery disconnect switch",
+                "install_completed": True,
+                "physically_secure": True,
+                "overnight_test_hours": 24,
+                "truck_started_after_disconnect": False,
+            }
+        )
+
+        self.assertEqual(packet["status"], "battery_replace_candidate")
+        self.assertIn("battery_replacement_followup", packet)
+        self.assertIn("replace battery", packet["battery_replacement_followup"].lower())
+
+    def test_repo_contains_grounded_lab_003_packet_doc(self):
+        self.assertTrue(DOC_PATH.exists(), "missing committed LAB-003 packet doc")
+        text = DOC_PATH.read_text(encoding="utf-8")
+        for snippet in (
+            "# LAB-003 — Truck Battery Disconnect Install Packet",
+            "No battery disconnect switch has been purchased or installed yet.",
+            "negative battery terminal",
+            "AutoZone",
+            "Advance",
+            "O'Reilly",
+            "terminal shim/post riser if needed",
+            "Truck starts reliably after sitting 24+ hours with switch disconnected",
+            "Receipt or photo of installed switch uploaded to this issue",
+        ):
+            self.assertIn(snippet, text)
+
+
+if __name__ == "__main__":
+    unittest.main()